Removing and installing insulation for inner side of outer door panel
Special tools and workshop equipment required
♦ hot air blower -V.A.G 1416-
The noise insulation for inner side of outer door panel will be referred to hereafter as “noise insulation”.
Important
● Observe specifications with regard to temperature, minimum drying time, removal of adhesive residue and cleaning → General information – body; Rep. gr.52; Self-adhesive components; Specifications for self-adhesive components.
Removing
– Measure and note position of insulation.
– Apply heat from hot air blower -V.A.G 1416- to insulation.
– Pull insulation off inner side of outer door panel.
Installing
Install in reverse order of removal, observing the following:
If a new door is installed:
– Transfer position and dimensions for bonding surface from removed door.
All vehicles (continued)
– Remove adhesive residue, and clean bonding surfaces → General information – body; Rep. gr.52; Self-adhesive components; Specifications for self-adhesive components.
– Cut insulation to size, and locate it in on bonding surface.
“Foil-laminated” insulation
– Pull protective film off adhesive tape.
– Press noise insulation firmly onto inner side of outer door panel.
All vehicles (continued)
“Bitumen” insulation
Note
The processing temperature for bitumen is 140 °C.
– Heat up noise insulation with hot air blower -V.A.G 1416-, and press it firmly onto inner side of outer door panel.